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- 대화정밀공업은 최고 품질의 자재를 생산하기 위해 노력합니다.
- Epoxy Resin
- Goods View
- DH-150 Super-low Viscosity DH-200 Low Viscosity DH-203 Medium Viscosity DH-207A High Viscosity DH-200W Grouting for Wet DH-002 Grouting for Elastic DH-800 Grouting for Underwater
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Epoxy Resin
DH-002 Grouting for Elastic
- Price
- inquiry
- Feature & Purpose
- 0.2mm ~ 2mm Less to Dry-surface for floating crack of all
- attached file
- attached file2
Epoxy resin used for repairing and reinforcing of concrete structure has superior adhesion and strength, and therefore, is necessary for injection into cracks. However, due to high strength, it can be easily broken, and hence, is not suitable for large concrete structures with relatively greater vibration (tunnel, road, revetment, and dam) or the structure with repeated vibration and weight (subway, elevated road or bridge). DH-002 is designed to solve this problem. Because the material maintains appropriate elasticity of 30%~50% after hardening, it absorbs various stresses applied to the structure, prevents cracks, and provides long-term stability.It has an excellent durability because it prevents corrosion without causing any chemical action on the reinforcing bar or concrete structure when the resin was completely hardened. It has an optimum viscosity and fluidity for grouting work in which low pressure and high pressure grouting methods are used. Its slow-hardening process makes the grouting work easy and its shows almost no shrinkage after hardening. Due to the excellent adhesive strength of epoxy resin, the hardened composition makes a strong adhesion to cement mortar, concrete, reinforcing bar etc and produces no de-lamination. As it maintains the elongation of over 50% when fully hardened and is especially strong against various stresses given to the structure and ensures a reliable durability as well, it is recommended for the repairing or reinforcing work of a structure with repeated dynamic loads. The epoxy resin injected into the cement mortar or concrete structure has excellent properties in tensile strength and adhesive strength and the like. Grouting of minute cracks(over 0.2mm) in all kinds of concrete structure without vibration Grouting of small cracks(over 0.2mm) in all kinds of concrete structure with vibration It is used for the repairing of cracks of over 0.2mm when the measured width of a crack is larger than the allowable width in case the target member is structural member, or when the structural stability, durability, waterproof should be considered regardless of the identity of the target member. Applications are as follows.
Repair and reinforcement of cracks in the subway and tunnel Repair and maintenance of structure with repeated vibration Grouting of cracks in joints Repair and reinforcement of large structure with repeated shrinkage and expansion Repair of cracks of concrete structure with insufficient joints DH-002 Elastic Grouting Material Dimension Details DH-002 Elastic Grouting Material Dimension Details Classification Main Component Hardening Component Remarks Exterior Appearance No Color Brown Liquid - Mixing Rate 2 1 Weight Ratio Specific Gravity 1.0 ± 0.1 0.99 ± 0.1 23±0.5℃ Viscosity 350 ~ 430 130 ~ 190 23±0.5℃ Mixture Viscosity 420 ± 50 23±0.5℃ Pot Life(Minute) 60±10 23±0.5℃ Tack Free(Hours) 14±5 23±0.5℃ Hardening Time(Hours) 24 ~ 36 - Packing Unit 10kg 5kg - DH-002 Elastic Grouting Material Property Data DH-002 Elastic Grouting Material Property Data Test Category Result Value Base Value Test Method Viscosity ( mPa,s ) 395 Under 470 KS F 4923 Seal Strength ( N/㎟ ) 3.8 Over 1 Seal Breaking Expansion Rate ( % ) 52 Over 50 Adhesive Strength ( N/㎟ ) 4.9 Over 3 Hardening Contraction Rate ( % ) 1.2 Under 3 Heating Change Weight Change Rate ( % ) 1.6 Under 5 (110±3℃,168hr) Volume Change Rate ( % ) 1.3 Under 5
Pot Life the period of time during which you can work without a change in viscosity after resin and hardener are mixed. Tack Free the state of hardening in which you can lightly touch the mixed resin with your hand, but the hardened material does not stick. Hardening Time the time it takes for the mixed resin to be hardened enough to realize about 80% of final mechanical strength.
①Reinjector is a mid-low pressure injecting device, upgraded to improve the effectiveness of grouting for crack repairing by incorporating the merits of the high pressure grouting of packer and the merits of syringe injector.
② Syringe injector is a low-pressure, low-speed grouting device. A syringe injector containing the resin is set on the cracks and the resin is slowly injected with the help of resilience of the rubber band.
As explained above, you can employ various kinds of methods by using numerous grouting devices. The following work guidelines are based on the syringe injector, the representative low-pressure grouting method. You are free to change the materials depending upon the site condition. Please refer to the reinjector method and packer grouting method to learn how to use.Inspection of cracks and surface treatment Work process should be determined by checking in advance the condition, width, depth of cracks.Remove dust or dirt from the area to be sealed with a wire brush and remove dirt from the surface by using a detergent like soap or thinner if any oily substance still remains. Determine the area where to place washer The washer should be placed in an interval of 15cm~20cm depending on the width of cracks. Usually 20cm is the most appropriate distance between the washers. You should put 5~6 washers for the repairing of cracks of one meter length. Sealing of cracks You should seal cracks with epoxy sealing material (DH-400S), 1mm thick and 30mm wide, except for areas where to put a washer to prevent the injected epoxy from leaking. If sealing is not properly done on cracks, loss of epoxy resin can occur due to the damage of sealing when injection device is installed. Therefore, you should pay special attention while you work. Setting washer You should set washers with epoxy sealing material on the places marked in advance. Stop the work until the sealing material is completely hardened. Mixing epoxy resin Please mix DH-002 elastic grouting material in the mixture ratio of 2:1, according to the designated mixing formula. In the beginning, you should mix small amount only because pot life varies greatly depending on the temperature of the materials and site. Injection of epoxy Fill the syringe injector with 30cc of epoxy grouting material and connect rubber bands with washers.Place all the syringe injectors on the washers in the same way. When the grouting material of a syringe injector is consumed before tack free, you have to replace the syringe injector promptly with a syringe injector newly charged. When you set the syringe injector on the washers, make sure to work from bottom to top for vertical cracks and to work from left to right, or from right to left, in a unified way for horizontal cracks. Whenever the grouting material in the syringe is gone, please immediately replace it with a newly charged one. Finishing work You should cure the grouting material at least for 24~36 hours after the injection. After confirming that the grouting material is hardened, remove the syringe injector and washer and grind cleanly with a hand grinder the areas which have been sealed with sealing material (DH-400S). If necessary, you may use crack cover material (DH-CF30) before painting. (Please make sure to allow more than one day in summer, and more than two days in winter, for initial hardening) All the equipments and tools that are used for this operation should be cleaned when the operation is finished. Detergent such as M.E.K, Acetone, Xylene, Toluene and epoxy thinner should be used when cleaning. If the Foam is smeared on your skin during the performance, wash it immediately with flowing water.- When you treating medical fluid, make sure you wear protective helmet, goggle clothes and other protective devices.
- If the medical fluid is smeared on your skin, wash it off immediately and clean up with soapy water.
- All the hand tools and equipments that are used for this operation should be cleaned with thinner thoroughly.
- If you are working in sealed room, then make sure to conduct constraint ventilation for clean air.
- If the medical fluid is smeared on your skin and causes skin trouble, then you should go see specialist for prescription.
- If the temperature is below 5℃, then you must artificially raise up the temperature of medical fluid. This way you can get proper Pot Life.
- If the atmosphere temperature is high and the area is humid, Pot Life of medical fluid quickens. On the contrary, Pot Life will slow down in low temperature area.
- Be aware of it before you conduct the operation.Recommended temperature for storage is 10~25℃ with no moisture. Store it in cool area. Storing period is about 6 months in sealed condition however it can be corrupted according to storing area and conditions. Preferably use it as soon as possible.
Main Contents
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Daehwa Precision
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Mechanical injection packer
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concrete crack injection repair
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concrete repair kits
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Single component Injection Pump
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Twin Line Injection Pump
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Acrylic Injection Pump
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Grouting Injection Pump
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grouting injection
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polyurethane injection system
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resin injection pump
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repair of concrete
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epoxy injections
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epoxy injection system
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epoxy injection systems
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concrete repair epoxy injection
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Water stop grouting Method
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Reinjector Injection Method
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Syringe Injection Method
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concrete repair epoxy mortar