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- 대화정밀공업은 최고 품질의 자재를 생산하기 위해 노력합니다.
- Epoxy Resin
- Goods View
- DH-150 Super-low Viscosity DH-200 Low Viscosity DH-203 Medium Viscosity DH-207A High Viscosity DH-200W Grouting for Wet DH-002 Grouting for Elastic DH-800 Grouting for Underwater
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Epoxy Resin
DH-203 Medium Viscosity
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- Feature & Purpose
- 1mm Over of Dry-surface of crack with Reinforce to iron plate
- attached file
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DH-203 medium viscosity is a structure reinforcing epoxy resin injection material. It is designed for packing on medium crack, detached concrete part and steel plate compressed part. Once hardened, DH-203 provides superior rust-proof and high physical strength, and therefore, is suitable to prevent rust on steel bar and to recover concrete strength.Because the medium viscosity epoxy resin is usually absorbed into or flows into the concrete of the base member of the structure which has air voids or is not strong enough or has cracks running through the whole length, there is no concern that its inside remains unsealed. Its slow hardening process makes the application easy and almost no shrinkage is found when fully hardened. It has the optimum level of viscosity and fluidity for grouting work by high pressure and low pressure injectors. The excellent adhesive strength of epoxy resin ensures that the hardened composition maintains a sufficient adhesive strength for the cement mortar, concrete and reinforcing bar etc. and does not produce de-lamination from the base member of the structure. After epoxy resin is injected, the fully hardened composition does not create any chemical action on the reinforcing bars or concrete structure, and offers an outstanding durability by preventing corrosion. Compared to cement mortar or concrete, it has superior mechanical strength in all respects including compressive strength, bending strength and tensile strength etc. It is intended as grouting material for steel plate reinforcing and crack repairing of all types of concrete structure without vibration. It is used for the repairing of cracks of over 0.2mm when the measured width of a crack is larger than the allowable width in case the target member is structural member, or when the structural stability, durability, waterproof should be considered regardless of the identity of the target member. Applications are as follows.
Repair and reinforcement of cracks in Pc plate, concrete molding products Grouting reinforcement of aged, weakened parts of concrete Repair and reinforcement of cracks on slab and upper plate Grouting of loosened gap of concrete plastering mortar and tile etc Reinforcement of steel plate when it is used Grouting for machinery foundation DH-203 Dry Type Medium Viscosity Dimension Details DH-203 Dry Type Medium Viscosity Dimension Details Classification Main Component Hardening Component Remarks Exterior Appearance No Color Brown Liquid - Mixing Rate 2 1 Weight Ratio Specific Gravity 1.14 ± 0.1 0.99 ± 0.1 23±0.5℃ Viscosity 0 ~ 150 50 ~ 100 23±0.5℃ Mixture Viscosity 450 ± 50 23±0.5℃ Pot Life(Minute) 60±10 23±0.5℃ Tack Free(Hours) 14±5 23±0.5℃ Hardening Time(Hours) 24~36 - Packing Unit 20kg / 10kg 10kg / 9kg - DH-203 Dry Type Medium Viscosity Property Data DH-203 Dry Type Medium Viscosity Property Data Test Category Result Value Base Value Test Method Viscosity ( mPa,s ) 435 Under 500 KS F 4923 Seal Strength ( N/㎟ ) 48.4 Over 15 Seal Breaking Expansion Rate ( % ) 3.2 Under 10 Adhesive Strength ( N/㎟ ) 10.3 Over 3 Hardening Contraction Rate ( % ) 0.4 Over 3 Heating Change Weight Change Rate ( % ) 1.4 Under 5 (110±3℃,168hr) Volume Change Rate ( % ) 0.9 Under 5
Pot Life The period of time during which you can work without a change in viscosity after resin and hardener are mixed. Tack Free The state of hardening in which you can lightly touch the mixed resin with your hand, but the hardened material does not stick. Hardening Time The time it takes for the mixed resin to be hardened enough to realize about 80% of final mechanical strength.
① Reinjector is a mid-low pressure injecting device, upgraded to improve the effectiveness of grouting for crack repairing by incorporating the merits of the high pressure grouting of packer and the merits of syringe injector.
② Syringe injector is a low-pressure, low-speed grouting device. A syringe injector containing the resin is set on the cracks and the resin is slowly injected with the help of resilience of the rubber band.
As explained above, you can employ various kinds of methods by using numerous grouting devices. The following work guidelines are based on the syringe injector, the representative low-pressure grouting method. You are free to change the materials depending upon the site condition. Please refer to the reinjector method and packer grouting method to learn how to use.Inspection of cracks and surface treatment Work process should be determined by checking in advance the condition, width, depth of cracks. Remove dust or dirt from the area to be sealed with a wire brush and remove dirt from the surface by using a detergent like soap or thinner if any oily substance still remains. Determine the area where to place washer The washer should be placed in an interval of 15cm~20cm depending on the width of cracks. Usually 20cm is the most appropriate distance between the washers. You should attach 5ea~6ea washers for the repairing of cracks of 1meter length. Sealing of cracks You should seal cracks with epoxy sealing material (DH-400S), 1mm thick and 30mm wide, except for areas where to put a washer to prevent the injected epoxy from leaking. If sealing is not properly done on cracks, loss of epoxy resin can occur due to the damage of sealing when injection device is installed. Therefore, you should pay special attention while you work. Setting washer You should attach and seal washers with epoxy putty material on the places marked in advance. Stop the work until the sealing material is completely hardening. Mixing epoxy resin Please mix DH-203 dry type medium viscosity in the mixture ratio of 2:1, according to the designated mixing formula. In the beginning, you should mix small amount only because pot life varies greatly depending on the temperature of the materials and site. Injection of epoxy Fill the syringe injector with 30cc of epoxy grouting material and connect rubber bands with washers. Place all the syringe injectors on the washers in the same way. When the grouting material of a syringe injector is consumed before tack free, you have to replace the syringe injector promptly with a syringe injector newly charged. When you set the syringe injector on the washers, make sure to work from bottom to top for vertical cracks and to work from left to right, or from right to left, in a unified way for horizontal cracks. Whenever the grouting material in the syringe is gone, please immediately replace it with a newly charged one. Finishing work You should cure the grouting material at least for 24~36 hours after the injection. After confirming that the grouting material is hardened, remove the syringe injector and washer and grind cleanly with a hand grinder the areas which have been sealed with sealing material (DH-400S). If necessary, you may use crack cover material (DH-CF30) before painting. (Please make sure to allow more than one day in summer, and more than two days in winter, for initial hardening) All the equipments and tools that are used for this operation should be cleaned when the operation is finished. Detergent such as M.E.K, Acetone, Xylene, Toluene and epoxy thinner should be used when cleaning. If the Foam is smeared on your skin during the performance, wash it immediately with flowing water.- When you treating medical fluid, make sure you wear protective helmet, goggle clothes and other protective devices.
- If the medical fluid is smeared on your skin, wash it off immediately and clean up with soapy water.
- All the hand tools and equipments that are used for this operation should be cleaned with thinner thoroughly.
- If you are working in sealed room, then make sure to conduct constraint ventilation for clean air.
- If the medical fluid is smeared on your skin and causes skin trouble, then you should go see specialist for prescription.
- If the temperature is below 5℃, then you must artificially raise up the temperature of medical fluid. This way you can get proper Pot Life.
- If the atmosphere temperature is high and the area is humid, Pot Life of medical fluid quickens. On the contrary, Pot Life will slow down in low temperature area.
- Be aware of it before you conduct the operation.Recommended temperature for storage is 10~25℃ with no moisture. Store it in cool area. Storing period is about 6 months in sealed condition however it can be corrupted according to storing area and conditions. Preferably use it as soon as possible.
Main Contents
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Daehwa Precision
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Mechanical injection packer
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concrete crack injection repair
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concrete repair kits
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Single component Injection Pump
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Twin Line Injection Pump
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Acrylic Injection Pump
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Grouting Injection Pump
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grouting injection
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polyurethane injection system
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resin injection pump
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repair of concrete
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epoxy injections
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epoxy injection system
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epoxy injection systems
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concrete repair epoxy injection
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Water stop grouting Method
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Reinjector Injection Method
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Syringe Injection Method
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concrete repair epoxy mortar